LearnWhy HVAC-R Systems Lose Efficiency9 min readUpdated

Key takeaways

  • kW/ton is an input-per-output number (lower is better); EER, SEER2, COP and IEER are output-per-input numbers (higher is better).
  • Conversions: kW/ton = 12 / EER, and EER = 3.412 x COP.
  • Since January 1, 2023, residential-size equipment is rated in SEER2, EER2 and HSPF2 under DOE's Appendix M1 test; the new numbers are not directly comparable to the old ones.
  • Chiller IPLV weights four load points (1% at full load, 42% at 75%, 45% at 50%, 12% at 25%), so it describes typical part-load operation, not peak.
  • Nameplate ratings describe lab conditions. Field kW/ton, trended against weather, is what tells you whether a system is losing efficiency.

Every HVAC efficiency number answers the same question: how much cooling do you get for each unit of electricity? The confusion comes from the fact that the industry asks that question in at least eight different ways, under different test conditions, for different kinds of equipment. A facility manager comparing a chiller quote (in kW/ton), a rooftop unit spec sheet (in IEER) and a homeowner-style split system (in SEER2) is looking at three numbers that cannot be compared without translation.

This guide defines each metric, shows how to convert between them, explains what changed when the U.S. Department of Energy (DOE) moved to SEER2 in 2023, and closes with a worked example of what a change in kW/ton costs in a real plant.

The two building blocks: the ton and the Btu

Cooling capacity in the U.S. is measured in tons of refrigeration. One ton equals 12,000 Btu per hour of heat removal; DOE's Federal Energy Management Program (FEMP) uses the same definition in its O&M guide. Electricity is measured in kilowatts (kW) of power and kilowatt-hours (kWh) of energy, and the U.S. Energy Information Administration lists the conversion as 1 kWh = 3,412 Btu. Every metric below is built from those two facts.

The metrics at a glance

MetricWhat it measuresBetter isWhere you see it
kW/tonElectrical power (kW) per ton of cooling deliveredLowerChillers and central plants; field performance tracking
EER (Energy Efficiency Ratio)Btu/h of cooling per watt of input at one rated conditionHigherPackaged and split equipment, air-cooled chillers
EER2EER measured under DOE's Appendix M1 test procedure (2023 onward)HigherResidential-size AC and heat pumps; Southwest regional standard
SEER2Seasonal cooling output divided by seasonal electrical input, under Appendix M1HigherResidential and light-commercial equipment under 65,000 Btu/h
HSPF2Seasonal heating output per watt-hour for heat pumps, under Appendix M1HigherHeat pumps
COP (Coefficient of Performance)Output energy divided by input energy, both in the same units (dimensionless)HigherHeat pumps, chillers, engineering analysis
IEER (Integrated Energy Efficiency Ratio)Weighted part-load EER for commercial unitary equipment, per AHRI Standard 340/360HigherRooftop units and split systems of 65,000 Btu/h and larger
IPLV / NPLVWeighted part-load efficiency for chillers per AHRI Standard 550/590; NPLV uses non-standard (project-specific) conditionsDepends on units (lower in kW/ton, higher in EER or COP)Chiller selection and code compliance

How to convert between kW/ton, EER and COP

Because the units are related by fixed constants, three formulas cover nearly every translation you will need:

  • kW/ton = 12 / EER (12,000 Btu/h per ton divided by 1,000 W per kW)
  • EER = 3.412 x COP (3,412 Btu per kWh, or 3.412 Btu/h per watt)
  • COP = 3.517 / kW/ton (one ton is about 3.517 kW of heat removal)
kW/tonEquivalent EEREquivalent COPTypical context
0.5024.07.03Efficient water-cooled chiller at rated conditions
0.6020.05.86Water-cooled chiller, full load
0.7017.15.02Older or fouled water-cooled chiller
0.8015.04.40Seasonal average of a good packaged system
1.0012.03.52Air-cooled equipment at a hot rating point
1.2010.02.93Air-cooled equipment on a very hot day
1.508.02.34Degraded or heavily loaded air-cooled equipment

The "typical context" column is illustrative. The conversions are exact; the context depends on the equipment and the conditions at the moment of measurement.

Watch the boundary. A chiller's kW/ton usually covers the compressor only. A "plant kW/ton" adds condenser water pumps, chilled water pumps and cooling tower fans. Rooftop unit EER ratings include the indoor fan. Before comparing two numbers, confirm what equipment is inside the boundary.

SEER2, EER2 and HSPF2: what changed in 2023

On January 1, 2023, DOE's new efficiency standards for central air conditioners and heat pumps took effect, expressed in three new metrics: SEER2, EER2 and HSPF2. DOE created the new metrics because it changed the test procedure (from Appendix M to Appendix M1) to better reflect real installations. According to AHRI, the M1 test raises the external static pressure, the resistance of ductwork that the indoor fan must push against, by up to five times. Higher static pressure means more fan power, so the same equipment earns a lower number under M1.

DOE is explicit that SEER2, HSPF2 and EER2 "are not directly comparable" to the old ratings. AHRI notes that even though the minimums only rose by about one SEER point numerically, minimally compliant products are approximately 7% more efficient than before. A 2015-era 14 SEER unit and a 2023 14.3 SEER2 unit are not almost identical; the second one cleared a tougher test.

2023 minimums that matter in Texas and the South

DOE divides the country into North, Southeast and Southwest regions. Texas is in the hot-humid Southeast region. In the South, the standards for split-system air conditioners are based on the date of installation, so a unit installed on or after January 1, 2023 must meet the new levels regardless of when it was built.

Product (DOE 2023 standards)NorthSoutheast (incl. Texas)Southwest
Split AC, under 45,000 Btu/h13.4 SEER214.3 SEER214.3 SEER2 plus an EER2 minimum
Split AC, 45,000 Btu/h and up13.4 SEER213.8 SEER213.8 SEER2 plus an EER2 minimum
Split heat pump (nationwide)14.3 SEER2 and 7.5 HSPF2

DOE describes EER as a peak-load measure taken at 95°F outdoors, and SEER as a seasonal measure. For a Gulf Coast building that spends long stretches above 90°F, the EER or EER2 value is the better predictor of how the unit behaves on the afternoons that set your demand charge.

IEER: the rooftop unit number

Commercial unitary equipment of 65,000 Btu/h (about 5.4 tons) and larger is rated in EER at full load and in IEER, a single part-load figure calculated per AHRI Standard 340/360. IEER blends EER measured at 100%, 75%, 50% and 25% of capacity, with outdoor temperatures that fall as load falls (95°F, 81.5°F, 68°F and 65°F, per AAON's summary of the method). For reference, the California Energy Commission's compilation of federal minimums lists 11.2 EER and 14.8 IEER for air-cooled air conditioners from 65,000 to under 135,000 Btu/h, and 11.0 EER and 14.2 IEER from 135,000 to under 240,000 Btu/h (values as of July 2025).

IEER replaced IPLV for unitary equipment. It is a good tool for comparing new units, but it is a lab-condition number. A rooftop unit with a 14.8 IEER nameplate can perform well below that once it has a few years of airflow, refrigerant charge and heat-transfer problems.

Chillers: full-load kW/ton, IPLV and NPLV

Chillers are rated under AHRI Standard 550/590. Two numbers appear on almost every chiller submittal:

  • Full-load kW/ton at standard rating conditions (44°F leaving chilled water).
  • IPLV (Integrated Part Load Value), a weighted average of efficiency at four load points. The weights are 1% at 100% load, 42% at 75%, 45% at 50% and 12% at 25%, with entering condenser water temperature falling as load falls. When efficiency is expressed in kW/ton, the weighted average is taken on the efficiency values (EER or COP) and then converted, which is why IPLV formulas in kW/ton are written as "one over" a weighted sum.

If a chiller will run at conditions other than the AHRI standard ones, for example a different chilled water temperature or a higher condenser water temperature, the same calculation is called NPLV (Non-standard Part Load Value). NPLV at your design conditions is more useful than IPLV at someone else's.

FEMP's federal purchasing requirements (updated October 2024) give a sense of current benchmarks. For a 300 to 399-ton water-cooled centrifugal chiller, the full-load-optimized path requires 0.544 kW/ton at full load and 0.520 kW/ton IPLV; the part-load-optimized path requires 0.595 kW/ton at full load and 0.370 kW/ton IPLV. FEMP also lists air-cooled chillers in EER: for example, 10.890 EER full load and 13.700 IPLV for full-load-optimized units under 150 tons.

Why IPLV is not your energy bill. The IPLV weighting assumes a national-average load profile and cool condenser water at part load. A Houston plant that runs many hours near full load with 85°F condenser water will see a seasonal kW/ton closer to its full-load number than its IPLV.

Rated versus measured efficiency

Every rating above is measured on new equipment in a test lab. Your equipment is not new, and your roof is not a test lab. That is why operators of larger systems track field kW/ton:

  1. Measure power with a true-RMS power meter or the chiller's onboard kW reading.
  2. Measure cooling delivered. For a chiller, tons = gpm x chilled water temperature difference (°F) / 24, which comes from 500 Btu/h per gpm per °F of water divided by 12,000 Btu/h per ton. For air-side equipment, cooling output requires airflow plus entering and leaving air enthalpy, which is harder to measure accurately.
  3. Divide kW by tons, and log the result together with outdoor temperature, condenser water temperature and load.
  4. Compare like with like. A kW/ton reading is only meaningful against a baseline taken at similar load and similar condensing conditions. See how HVAC energy savings are measured for how professionals build that baseline.

Worked example: what 0.1 kW/ton is worth

Take a 400-ton water-cooled chiller that averages 240 tons of load over 3,500 cooling hours a year, or 840,000 ton-hours. The numbers below are illustrative; substitute your own load, hours and electric rate.

At 0.60 kW/tonAt 0.70 kW/ton
Annual compressor energy504,000 kWh588,000 kWh
Difference84,000 kWh per year
Cost at an assumed $0.09/kWhAbout $7,560 per year in energy charges
Extra demand at a 400-ton peak40 kW, billed again each month if your tariff has demand charges

The same arithmetic works for a split system. A 14.3 SEER2 unit has a seasonal equivalent of about 12 / 14.3 = 0.84 kW/ton under test conditions. If that unit loses a meaningful share of its heat transfer ability, the same tonnage costs proportionally more to deliver, and on the hottest days it may not deliver the tonnage at all. For the full savings arithmetic, including demand charges, see how to calculate HVAC energy savings.

Which number to track for your equipment

EquipmentCompare new equipment withTrack in the field with
Water-cooled chillerFull-load kW/ton and NPLV at your conditionsMeasured kW/ton, evaporator and condenser approach temperatures (see water-cooled chillers)
Air-cooled chillerFull-load EER and IPLVMeasured kW/ton against outdoor temperature
Rooftop unit, 65,000 Btu/h and upEER and IEERSupply air temperature split, amps, run time, interval kWh (see rooftop units)
Split system or heat pump under 65,000 Btu/hSEER2, EER2 (and HSPF2 for heat pumps)Superheat, subcooling, temperature split, run time

Where efficiency goes after the rating

Ratings drift for physical reasons: dirty or fouled heat-exchange surfaces, incorrect refrigerant charge, reduced airflow, controls that drift out of sequence, and wear inside the compressor. Our guide to why HVAC efficiency declines with age covers each mechanism, and diagnosing efficiency loss shows how to tell them apart with field readings.

One mechanism that a nameplate never captures is the film of compressor oil that can coat the inside of evaporator and condenser tubes. CryogenX4 describes its product as a one-time treatment designed to lift that oil film back to the compressor sump and condition internal heat-transfer surfaces, and the company reports energy savings of up to 30%, with results varying by equipment condition. Whatever measure you consider, kW/ton measured before and after, at comparable conditions, is the fairest way to judge it. The how it works page describes the company's stated mechanism.

Next step

Pull the nameplate and AHRI ratings for your three largest cooling systems, convert them to kW/ton with the formulas above, and compare them with a week of measured kW/ton from your building automation system or a temporary power logger. A gap of more than about 10% at similar conditions is worth a diagnostic visit.

Frequently asked questions

Is a lower or higher kW/ton better?

Lower. kW/ton is electrical input per unit of cooling, so a chiller at 0.55 kW/ton uses less power for the same cooling than one at 0.70 kW/ton. EER, SEER2, COP and IEER work the other way: higher is better.

Can I compare an old SEER rating with a new SEER2 rating?

Not directly. DOE states that SEER2, EER2 and HSPF2 are measured under a different test procedure (Appendix M1, with higher external static pressure) and are not directly comparable to the older ratings. Compare SEER2 with SEER2.

Why does my chiller's measured kW/ton not match its IPLV?

IPLV is a weighted lab value that assumes cool condenser water at part load and a national-average load profile. Measured kW/ton reflects your actual load, condenser water temperature, fouling and controls, so it is usually higher in hot, humid climates.

What is the difference between IPLV and IEER?

Both are weighted part-load ratings. IPLV (AHRI 550/590) is used for chillers; IEER (AHRI 340/360) is used for commercial unitary equipment such as rooftop units of 65,000 Btu/h and larger, and it replaced IPLV for that equipment.

Sources

  1. 2023 Energy Conservation Standards for Central Air Conditioners: FAQ (October 2022) — U.S. Department of Energy
  2. 2023 Energy Efficiency Standards — Air-Conditioning, Heating, and Refrigeration Institute (AHRI)
  3. Purchasing Energy-Efficient Water-Cooled Electric Chillers (updated October 2024) — U.S. DOE Federal Energy Management Program
  4. How to Calculate Chiller IPLV — MEP Academy
  5. British Thermal Units (Btu): Units and Calculators Explained — U.S. Energy Information Administration
  6. Operations & Maintenance Best Practices: A Guide to Achieving Operational Efficiency, Release 3.0 (PNNL-19634) — U.S. DOE Federal Energy Management Program / Pacific Northwest National Laboratory
  7. Supporting Documentation: Space Conditioning Equipment Efficiency Tables (federal and state values as of July 31, 2025) — California Energy Commission
  8. What Do the Different Efficiency Ratings Mean? — AAON
  9. Glossary: Integrated Energy Efficiency Ratio (IEER) — Energy Code Ace (California utilities codes and standards program)

Keep reading

See what your equipment could save

CryogenX4 is a one-time treatment installed while your system runs. Start with a pilot on a few units, measured against a baseline, before you commit to a building or a portfolio.